Hypertherm Powermax Plasma Cutting Products

Hypertherm – Plasma Cutting Products

In 1968, Dick Couch (founder of Hypertherm) and his colleague Bob Dean discovered a way to create a narrower plasma arc. This makes it possible to cut metal faster and more accurately than ever before. Fifty years later, the founding principle of customer-centric innovation continues to drive plasma-cutting product development at Hypertherm.

Hypertherm’s plasma cutting equipment is renowned for its innovative technology, unparalleled accuracy, and speed. These Powermax plasma cutting products deliver clean and smooth cuts through various metal thicknesses. Whether it’s industrial-scale operations or intricate artistic designs, Hypertherm’s plasma cutter supplies empower professionals with the tools they need to achieve exceptional outcomes.

Products

bs xpr460 family 600x420 (1)
Maximum open-circuit voltage 360 VDC
Maximum output current 460 A
Maximum output power 102 kW
Output voltage 50–222 VDC
100% duty arc voltage 222 V
Duty cycle rating 100% at 102 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 102 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
IP rating IP21
Unit dimensions H = 124.76 cm (49.12″)
L = 127.28 cm (50.11″)
W = 87.3 cm (34.5″)
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output
Lift points Top lift eye weight rating 680 kg (1,500 lb.)
Bottom life truck slots
Hypertherm Plasma Cutting Products Powermax 30
Input voltages CSA
200–440 V, 1-PH, 50/60 Hz
480 V, 3-PH, 50/60 Hz
480 V, 3-PH, 10 A @ 6.9kW
CE
230 V, 1-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
Kilowatt output 6.9 kW
Input current CSA
200-240 V, 1-PH 39/32 A @ 6.5 kW
CE
230 V, 1-PH, 33 A
400 V, 3-PH, 10 A
Output current 9–45 A
Rated output voltage 155 VDC
Duty cycle @ 104° F CSA
50% @ 45 A, 200–240 V, 1-PH
60% @ 41 A, 200–240 V, 1-PH
100% @ 32 A, 200–240 V, 1-PH
50% @ 45 A, 480 V, 3-PH
60% @ 41 A, 480 V, 3-PH
100% @ 32 A, 480 V, 3-PH
CE
50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 400 V, 3-PH
60% @ 41 A, 400 V, 3-PH
100% @ 32 A, 400 V, 3-PH
Open circuit voltage (OCV) CSA
275 VDC 200-240 V
275 VDC 480 V
CE
265 VDC 400 V
Dimensions with handles 442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H)
Weight w/6.1 m (20′) torch CSA
14 kg (31 lbs.)
CE
15 kg (33 lbs.)
Gas supply Cutting: air (clean, dry, and oil-free), nitrogen, F5
Gouging: air (clean, dry, and oil-free), nitrogen, F5
Marking: air (clean, dry, and oil-free)
Recommended gas inlet flow rate/pressure 188 I/min @ 5.9 bar (400 scfh @ 85 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output
Electrical efficiency 90%
Certifications CSA – certified for use in the Americas and Asia, except China
CE – for use in Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia,
Ukraine, and other countries where accepted.
Also RCM, Ukraine, and Serbian. UKCA – Great Britain
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
bs pmx45sync
Input voltages(± 10%) CSA 200 – 240 V, 1-PH, 50-60 Hz
480 V, 3-PH, 50-60 Hz1
CE/CCC 230 V, 1-PH, 50-60 Hz
400 V, 3-PH, 50-60 Hz
Input current
@ 6.5 kW
CSA 200 – 240 V, 1-PH, 39/32 A
480 V, 3-PH, 9.4 A1
CE/CCC 230 V, 1-PH, 33 A
400 V, 3-PH, 10 A
Output current 10–45 A
Rated output voltage 145 VDC
Duty cycle@ 40° C (104° F) CSA 50% @ 45 A, 200 – 240 V, 1-PH
60% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 480 V, 3-PH
60% @ 41 A, 480 V, 3-PH
100% @ 32 A, 480 V, 3-PH
CE/CCC 50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 400 V, 3-PH
60% @ 41 A, 400 V, 3-PH
100% @ 32 A, 400 V, 3-PH
Open circuit voltage (OCV) 275 VDC (200 – 240 V, CSA/CE/CCC and 480 V, CSA)
265 VDC (400 V CE/CCC)
Dimensions with handles 442 mm (17.4″) D; 173 mm (6.8″) W; 357 mm (14.1″) H
Weight with 6.1 m (20′) torch CSA 14 kg (31 lbs.)
CE/CCC 15 kg (33 lbs.)
Gas Supply Cutting: air (clean, dry and oil-free), nitrogen, F5
Gouging: air (clean, dry and oil-free), nitrogen, F5
Marking: air (clean dry and oil-free) argon
Power supply type Inverter – IGBT
Recommended
gas inlet
flow rate / pressure
188 I/min (400 scfh) @ 5,9 bar (90 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output
Electrical efficiency 88%
Recyclability 100%
Certifications CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
Warranty Power supply: 3-year
bs pmx65sync 600x420

Cut capacity

Capacity Thickness Cut speed
Recommended 20 mm (3/4″) 500 mm/min (20 ipm)
25 mm (1″) 250 mm/min (10 ipm)
Severance (hand cutting) 32 mm (1-1/4″) 125 mm/min (5 ipm)
Pierce* 16 mm (5/8″)


*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum removal gouging

Groove profile

Capacity Metal removal rate Groove profile
Typical gouge 4.0 kg (8.8 lbs.) per hour 2.9 mm D x 6.4 mm W (0.11″ D x 0.25″ W)


General specifications

Input voltages 200–480 V, 1-PH, 50/60 Hz
200–600 V, 3-PH, 50/60 Hz
Kilowatt output 9 kW
Input current 200/208/240/480 V
1-PH 52/50/44/22 A @ 9 kW
200/208/240/480/600 V
3-PH 32/31/27/13/13 A @ 9 kW
Output current 20–65 A
Rated output voltage 139 VDC
Duty cycle @ 104° F 50% @ 65 A, 230–600 V, 1/3-PH
40% @ 65 A, 200–208 V, 1/3-PH
100% @ 46 A, 230–600 V, 1/3-PH
Open circuit voltage (OCV) 295 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch 29 kg (61 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 15 kW for full 65 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
bs pmx85sync 600x420

Cut capacity

Capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)


*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum removal gouging

Capacity Metal removal rate Gouge profile
Typical gouge 8.2 kg (18.2 lbs.) per hour 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W)

General specifications

Input voltages 200–480 V, 1-PH, 50/60 Hz
200–600 V, 3-PH, 50/60 Hz
Kilowatt output 12.2 kW
Input current 200/208/240/480,
1-PH 70/68/58/29 A @ 12.2 kW
200/208/240/480/600 V,
3-PH 42/40/35/18/17 A @ 12.2 KW
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 104° F 60% @ 85 A, 230–600 V, 3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A 240 V, 1-PH
50% @ 85 A, 200–208 V, 3-PH
40% @ 85 A, 200–208 V, 1-PH
100% @ 66 A, 230–600 V, 1/3-PH
Open circuit voltage (OCV) 305 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch 32 kg (67 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW for full 85 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
bs pmx105sync 600x420

Cut capacity

Capacity Thickness Cut speed
Recommended 32 mm (1-1/4″) 500 mm/min (20 ipm)
38 mm (1-1/2″) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2″) 125 mm/min (5 ipm)
Pierce* 22 mm (7/8″)


*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum removal gouging

Capacity Metal removal rate Gouge profile
Typical gouge 8.6 kg (19.1 lbs.) per hour 6.6 mm D x 6.0 mm W (0.26″ D x 0.24″ W)

General Specification

Input voltages 200–600 V, 3-PH, 50/60 Hz
Kilowatt output 16.8 kW
Input current 200/208/240/480/600 V,
3-PH 58/56/49/25/22 A @ 16.8 kW
Output current 30–105 A
Rated output voltage 160 VDC
Duty cycle @ 104° F 70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480–600 V, 3-PH
100% @ 94 A, 480–600 V, 3-PH
100% @ 88 A, 240 V, 3-PH
Open circuit voltage (OCV) 300 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)
Weight w/7.6 m (25′) torch 45.3 kg (95 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.5 bar (80 psi)
Recommended inlet gas flow rate Cutting: 260 I/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi)
Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
Hypertherm Plasma Cutting Products Powermax 125
Input voltages CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 – 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV) 400/600 CSA: 320 VDC
380 V CCC: 290 VDC
400 V CE: 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)
Weight with 7.6 m (25′) torch 480 V, 47,9 kg (105.7 lbs)
600 V, 47,5 kg (104.7 lbs)
380 V, 45,2 kg (99.6 lbs)
400 V, 48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet Cutting: 260 l/min (550 scfh) @5.9 bar (85 psi)
flow rate / pressure Gouging: 212 l/min (450 scfh) @4.1 bar (60 psi)
Input power cable length 3 m (10′) *
Power supply type Inverter – IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.
Hypertherm Plasma Cutting Products Powermax 200

MAXPRO200 plasma system

The MAXPRO200® LongLife® plasma cutting product is engineered for heavy-duty, high-capacity automated and handheld cutting and gouging applications. The easy-to-use Powermax plasma cutting product operates with either air, oxygen, or nitrogen plasma gas and combines fast cutting speeds with quick process changes to maximize productivity. Advanced Hypertherm consumable designs, including LongLife® technology, improve cut consistency and significantly increase consumable life to lower your cost per part.

Welding Torches

Duramax™ torches are the pinnacle of performance and reliability and can improve performance and productivity. They are crafted to integrate with Hypertherm’s cutting systems. SFTC has Handheld and machine versions that allow operators to achieve intricate cuts with ease. SpringStart™ electrode technology eliminates moving parts in the torch for more reliable arc ignition. These torches exhibit remarkable resilience and longevity, ensuring consistent, high-quality cuts over time. Hypertherm continues to empower professionals across various sectors with the tools they need.

Hypertherm Plasma Cutting Products Consumables and Spares

A complete line of Powermax plasma-cutting products and plasma consumables for HPR are available on SFTC. These consumables and spares are imported from his Hypertherm factory in the USA or the Netherlands and shipped in original Hypertherm packaging.

Whether you’re in need of plasma-cutting equipment or replacement parts, SFTC provides access to the genuine Hypertherm components that drive excellence in plasma-cutting technology.

For Product base solutions, to know & try the products in our offerings, to call for Technical discussions with our Sales & Product Engineers.